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Comparison: Reciprocating vs.
Turbine Engines
Based on "parts of heat", the
comparison is roughly diagramed in "simple
cycle" as follows:
To get the same generation work:
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- 40%
made
into
horsepower
- 40%
waste
heat
in
exhaust
- 20%
waste
heat
in
water
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- 30%
made
into
horsepower
- 70%
waste
heat
in
exhaust
- 0%
waste
heat
in
water
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Waste heat can be captured to generate
steam, but only at 70% recovery.
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- 68%
horsepower
or steam
- 12% waste
heat in
exhaust
- 20% waste
heat in
water
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- 79%
horsepower
or steam
- 21% waste
heat in
exhaust
- 0% waste
heat in
water
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To get
more steam from the reciprocating technology,
firing excess air in the exhaust is done.
The advantage is that this heat can be recovered
at nearly 100% due to temperatures:
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- 76%
horsepower
or steam
- 9% waste
heat in
exhaust
- 15% waste
heat in
water
- About
168,000
lb/hr at
180 PSIG
at 38mW
- Can add more
(or
less)
duct
firing
&
heat
recovery
for more
(or
less)
steam
- can reduce
steam
flow
separate
from
power
generation
- Eliminates
need for
separate
steam
from
package
boilers
with
their
emission
issues
- If
hot
water at
180 F
could be
used,
recips
enormously
more
effective!
- Less
air flow
to treat
for
emissions
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- About
180,000
lb/hr
steam
- Less
flexible
steam
flow
- More exhaust
flow for
emissions
equipment
to
control
- 180,000
lb/hr at
180 PSI
& 38
mW
- same as
recip
- Less
flexible
steam
flow
- same as
recip
- Can generate
hot
water
- More air
flow to
treat
for
emissions
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Summary
- Both reciprocating and turbine
technology have good
features. Both are readily
available to be relocated
immediately.
- The turbine will have a higher flow
in the exhaust, the recips a
higher heat flow in the cooling
water.
- The recips fire at higher
temperatures for more mechanical
conversion of fuel to shaft
horsepower.
- The recips allow a smaller
investment to get on line with
good efficiency.
- The recips allow flexible addition
of duct firing and steam
recovery to meet future steam
demands. Conversion of
duct heat to steam is very
efficient.
- Turbine technology in simple cycle
is inefficient requiring almost
33% more fuel for the same power
output compared to
recips.
- With steam recovery, however,
turbines are very efficient.
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